Synthesis and performance of TiB2–B4C composites by high pressure of TiC–B mixture

TiB₂–B₄C composites were in situ synthesized and consolidated by high pressure synthesis method from a mixture of TiC and B powders at the pressure and temperature of 5.0 GPa and 1500℃-1900℃. The phase composition, microstructure, density, hardness, thermal conductivity, and electrical resistivity of TiB₂–B₄C composites were analyzed. As the increase in the synthesis temperature, the products were TiB₂ and B₄C phases and that crystallinity improved. TiB₂–B₄C composites were dense without obvious pores. TiB₂–B₄C composites synthesized at 1800℃ obtained the optimized performance, including the relative density of 98.2%, the Vickers hardness of 31.7 ± 1.2 GPa with the load of 9.8 N, the thermal conductivity of 30.3 ± 0.7 W/(m K), and the electrical resistivity of 3.3 × 10⁻³ Ω cm, respectively. The grain size of the TiB₂–B₄C composites changed with the increase in synthesis temperature, leading to the changes in hardness, thermal conductivity, and electrical resistivity.     

柔性钙钛矿太阳能电池的制备及性能研究

采用钛箔作为衬底,原位生长二氧化钛薄膜,然后制备有机钙钛矿吸收层及固态空穴传输层,组装成太阳能电池。通过电压-电流曲线测试,结果表明,这种钙钛矿太阳能电池的光生电压达到0.8 V、光生电流达到16 mA/cm²、光电转化效率为10.2%。进一步对电池进行弯折试验,弯折20次后,光电转化效率能达到初始值的85%,表现出良好的柔性特征。     

Effects of hydrogen content on powder metallurgy characteristic of titanium hydrides

The titanium dihydride (TiH₂) powder metallurgy has been attracted a lot of attention, but TiH₂ powder is difficult to press moulding. In this paper, the titanium hydride powder metallurgy including TiH₂ and unsaturated titanium hydrides (TiH_1.5) was investigated simultaneously compared with pure titanium metal powder metallurgy. The results indicates that the titanium hydride powder metallurgy is accompanied by the deoxidation self-purification effect during dehydrogenation process for both of TiH₂ and TiH_1.5, which have higher sintering density than pure titanium. There are the three stages relative to densification rate, namely the slow, rapid and full densification stages for all of three materials. The compressive yield strengths increase rapidly in the rapid densification stage and are unchangeable almost in the full densification stage after holding 2 h at 1300 °C. The titanium hydride powder metallurgy is helpful to obtain much better mechanical properties than the pure titanium metal powder metallurgy. Here the compressive yield strength of the as-sintered TiH₂ compact with the maximum hydrogen content is the best but has very small difference compared with that of the as-sintered TiH_1.5 compact after full sintering densification.     

Precipitation location of secondary phase and microstructural evolution during static recrystallization of as-cast Ti-25V-15Cr-0.3Si titanium alloy

The microstructural evolution and precipitation location of the secondary phase of an as-cast Ti-25V-15Cr-0.3Si titanium alloy were investigated via isothermal compression experiments and heat treatment. The average aspect (length-to-width) ratio, average area and size of the grains at different heat treatment temperatures and holding time were analyzed and the effects of deformation and annealing time on the grain area and size were considered. It was found that the grain size was strongly influenced by the height reduction and holding time. Grain growth was significant when annealing time increased from 10 min to 2 h at 950 °C and height reduction of 30%; however, grain growth was minimal at annealing time between 2 and 4 h. Many dispersion particles were observed to form in continuous chains; the precipitation location was confirmed to be along initial grain boundaries, and the dispersion particles were identified to be Ti₅Si₃ phase by TEM.     

钛合金激光清洗及其对激光焊接气孔的影响

采用砂纸打磨、酸洗、激光清洗等方式对Ti6Al4V钛合金进行焊前清洗。通过扫描电镜、白光干涉仪、能谱仪分析了各种清洗方式下的表面形貌、粗糙度和化学成分，研究了不同清洗方式及参数对清洗效果的影响。在均匀熔透和表面质量良好的同一激光焊接条件下，比较了不同清洗条件对气孔率的影响。合适的激光清洗可有效清除焊接试件表面氧化层，并改善表面粗糙度，得到较低的气孔率，其焊缝可达到中国航天工业行业标准I级焊缝要求。     

硫酸根对离子膜电解工艺影响及处理

离子膜电解工艺中,硫酸根的影响有:硫酸根易与钙离子结合,降低氯气纯度,降低电解槽电流效率。提出去除硫酸根的方法有:钡法,钙法,碳酸钡法,树脂吸附法,膜法,以及膜法+冷冻结晶法。     

直投式纳豆菌发酵剂制备工艺优化

为探索出一种工艺简便、成本低且活菌数高的直投式纳豆菌（Bacillus natto）发酵剂的制备方法，该研究以大米粉为基质替代传统的种子液培养基培养纳豆菌后直接将其烘干制成直投式纳豆菌发酵剂，通过单因素及正交试验优化直投式纳豆菌发酵剂的制备工艺。结果表明，用含1.5%蛋白胨的大米粉作为培养基，在接种量4.0%、加水量40%、培养温度43 ℃条件下培养纳豆菌28 h，菌体生长良好，将培养物烘干后制成的直投式纳豆菌发酵剂中的活菌数含量达4.71×109 CFU/g。此技术操作简便，可推广至工业生产中，简化生产过程。     

矿用直线振动筛结构故障分析

针对煤矿选煤厂直线振动筛工作过程中出现的结构故障问题,采用有限元仿真与现场测试结合的方法对振动筛出现故障的原因进行了分析研究。介绍了振动筛的主要结构及常见故障,并以某矿选煤厂发生大梁断裂的振动筛为例,对该振动筛进行三维建模和有限元模态分析,分析结果表明:随着模态阶次的增加,振型的变化逐渐由移动转为结构本身的扭曲变形。在该振动筛空载工作状态下,选用本质安全型便携式测振记录仪进行振动测试并处理测试信号,得到该振动筛的工作频率。结合模态分析结果和实际测试结果,判断出空载时频繁运行振动筛是造成其大梁断裂的主要原因。根据故障原因给出维护建议:应当尽量避免振动筛在空载或物料较少的状态下长时间运行;在振动筛投入使用前,应预先了解振动筛的工作状态及可能存在的薄弱环节,尽可能避免结构故障,保证振动筛可靠运行。